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RS FABRICATION WORKS

About Us

Our Story: Forged in Steel

Founded in 2019 by industry veteran Mr. Ramashray Bhardwaj, RS Fabrication Works began with a single mission: to engineer fabrication solutions that withstand the toughest industrial challenges. What started as a small workshop in Hyderabad has grown into a 50,000 sq. ft. manufacturing hub, serving mining, cement, and heavy industries across India and beyond.

Today, under the leadership of CEO Abhay Pratap, we combine old-school craftsmanship with cutting-edge technology to deliver:
✔ Crusher & mining parts with 30% longer lifespan than OEM standards
✔ Custom fabrications up to 40ft in length
✔ Emergency repair services with 72-hour turnaround

Our Core Values

Precision in Every Millimeter

Good enough" isn’t in our vocabulary

Strength Beyond Steel

We treat your operational challenges as our own.

Innovation That Endures

Solving tomorrow’s wear problems today.

Urgency = Uptime

Your downtime is our emergency.

Why We're Different

Engineering-Backed Fabrication

  • SolidWorks Simulation: We stress-test every design before cutting steel

  • Boltless innovations: Patented designs reduce installation time by 50%

  • Material science: Mn18Cr2, Hardox, and Chrome Moly alloys tailored to your needs

The RS Fabrication Process

  1. Consultation: On-site measurement & CAD prototyping

  2. Material Selection: BIS-certified steels only

  3. Precision Fabrication: CNC cutting → ASME-standard welding

  4. Rigorous QC: 5-stage inspection protocol

  5. Delivery: Export-ready packing with logistics support

Workshop Capabilities

Facility Highlights:

  • 50,000 sq. ft. production area near Hyderabad

  • Heavy Machinery:

    • 100-ton power press (2 nos)

    • 4m CNC bending (25mm capacity)

    • Laser cutting (±0.5mm tolerance)

  • Quality Lab: Hardness testers, CMM, and X-ray welding inspection

Our Mission

To engineer fabrication solutions that redefine durability, keeping industries running longer with zero compromise on quality.

Our Vision

To become Asia’s most trusted industrial fabrication partner by 2030, setting new benchmarks in sustainable heavy engineering.

Our Team

RAMASHRAY Bhardwaj - Founder

Abhay Pratap - CEO

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what our clients say

testimonials from happy people
We’ve been using RS Fabrication’s jaw plates for 2 years in our iron ore crushing plant. Their Mn18Cr2 liners last 40% longer than our previous supplier’s parts, reducing our annual replacement costs by ₹12 lakhs. Their 72-hour emergency service saved us from a 5-day shutdown last monsoon!
The boltless cone crusher concave design from RS Fabrication cut our maintenance time from 8 hours to just 90 minutes. No more wrestling with seized bolts! Even after 11 months in our limestone quarry, the wear profile remains even. That’s engineering precision you can trust.
When our slag pot cracked during peak production, RS Fabrication not only delivered a 25mm thick replacement in 4 days but also redesigned it with reinforced gussets. Two years later, it’s still in service. Their team understands heavy industrial stress like no other.

FAQ

We use high-grade, wear-resistant materials to ensure maximum durability:

  • Mn14Cr2 / Mn18Cr2 Steel for jaw plates and liners (HB400-450 hardness)

  • Chrome Moly Alloy for cone crusher mantles

  • Ceramic-Insert Blow Bars for impact crushers

  • Hardox 400/500 for hoppers and chutes

  • Standard orders: 7–10 days

  • Rush service: 72 hours (with 10% premium)

  • Emergency repairs: 24–48 hours (call +91 9502345547)

✅ Yes! We can:

  • Create CAD models from worn samples

  • 3D scan damaged components

  • Recommend improved materials/designs for longer lifespan

We follow a 5-stage inspection process:

  1. Material testing (hardness, composition)

  2. CAD validation against drawings

  3. Dimensional accuracy checks (laser-guided)

  4. Weld integrity testing (X-ray for critical joints)

  5. Load testing (simulates real-world stress)

We specialize in heavy industries requiring high-wear components:

  • Mining & Quarrying (crusher liners, screens)

  • Cement Plants (clinker hammers, kiln parts)

  • Steel & Metal Processing (slag pots, ladles)

  • Power & Energy (coal handling systems)

  • Aggregate & Construction (conveyors, hoppers)

Getting a quote is fast and easy:

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